To facilitate easier and more cost-effective installation of bridge and machine room consoles, Ulstein Power & Control (UPC) has developed a modular console system which can be transported safely through existing doorways at any phase of the build process.
The new modular console systems create improved production and installation processes, a safer and more efficient work environment and helps avoid damage to sensitive equipment during installation. And because the consoles can be installed at any time during the newbuild process, owners have the flexibility to make upgrades or refinements as necessary, avoiding delays associated with commissioning.
According to Gunnar Hide, UPC’s managing director, prototypes of these new modular consoles are scheduled to be installed on board the newbuildings 288 and 289, two platform supply vessels (Ulstein´s PX105 design) currently under construction at Ulstein Verft for Remøy Shipping.
“These modular consoles create new opportunities, with benefits for a wide range of stakeholders,” he says. “Due to this new functionality, installation is easier, working conditions are improved, and the consoles are less exposed to the wear-and-tear often sustained during the newbuilding period.”
Arne Ove Rødstøl, UPC product manager, notes that the modular systems avoid many of the issues associated with the installation of larger units. “Due to their size, larger units must be installed early in the construction phase, long before final equipment decisions are reached. This often leads to costly modifications at a later stage,” he says.
To avoid these risks, UPC worked closely with suppliers to develop consoles that are small enough to fit safely through existing doorways. “We contacted a number of suppliers and informed them that their equipment should meet our size specifications and portability requirements,” says Rødstøl. “Several producers worked to comply with these requirements and the results have been very positive, helping us achieve a better end result,” he says.
Rødstøl notes that while the consoles and the equipment are prepared at UPC, the console foundations are installed on board, facilitating preliminary electrical work. “When the consoles are completed, they are hoisted aboard and connected. And because testing can be completed prior to installation, the commissioning phase is much shorter.” Rødstøl adds that the modular design has other advantages too: “The top plate and side plates can easily be removed, facilitating upgrades or parts replacement”.
For Hide, the project represents Ulstein’s approach to innovation. “By thinking in a different way and working in partnership with our suppliers, we have gained a highly satisfactory end result which takes some of the risk out of shipbuilding,” he says. “It is a relatively simple concept, but one which will have a big impact.”
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